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2012 Offshore Island Industrial Zone for Inspection of Continuous Emission Monitoring System Project

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Implementing checking thoroughly the process’s discharge pipes of Offshore Industrial Zone of the implementation work items in this project, which have been completed a total of 391 pipes with a 102% completion rate, and all of the sampling locations are in accordance with the Sampling Set Specification. In which, including 14 petrochemical process pipes of Formosa Plastics Corporation Carbon Fiber plant are reported to EPA by the reason of flowmeters are not installed in field device configuration, and which are in trail operation to improve currently. According to the CEMS Management of installation specifications, measuring point of Single-point measurement should be at a distance more than one meter and be within the a cross-section of centroidal area, and sifting by this basis there will be 51 pipes conforming classified as new objects for setting CEMS monitoring facilities in the future. Aspects of the check of monitoring data, assisting in the completions that connection pipes in each plant upload data independently to avoid the risk which connected computer of Center for Environmental Protection, Safety and Health in main Administration Department breaks down to result in full-disconnection; assisting in the completion that transmission module(EPA 2013 version) updates, and enhances the transmission system environment; executing that CEMS data of stationary sources contrast parallel with the 4 pipe of anti-cheating analysis, and the analysis showed that measurement of OP is most likely to exceed in the range of the standard deviation plus or minus two times of mean value; about the inspecting continuous data and checking work, in the case of daily report lack of value is NAN YA PLASTICS CORP’s branch in Mailiao to occur more frequently, which had reported to replace the old computer equipment due to the failure. Lack of real-time data happens more often to #1 plant in Mailiao of Formosa Petrochemical Corp, and the situation of data not matching happens more frequently to #3 and #1 plant in Mailiao(light oil plant); and as for the situation that data status don’t match occur to #3 plant in Mailiao with higher frequency. Assisting EPA in inspection the application for the new setting monitoring pipes and replacement of monitoring pipes, and there are 22 cases accepted about monitoring facilities of processes to carry out application cases of replacement and newly set by individual test items, including establishment plan, measures manual, and confirmation report applications. Another inspected-application case submitted by Formosa Chemical’s Haihong plant #3 aromatic hydrocarbon plant to PG02 pipe of M07 process that established new monitoring facilities. Aspects of systems and function examined , the project completed a total of 33 pipe for the inspection whether the on-site regulations meet with the completion rate of 100%, according to each plant’s facilities ensured report and quality assurance for monitoring data plan submitted, as for the defects of inspection told at the scene, and to ensure the improvements of each plant, the work team also track down each plant occasionally; completing 33 pipe inspections of Zero/Span with the completion rate of 100%, in which the measured items of sulfur oxides and nitrogen oxides for P401 pipe of MAI-LIAO POWER Company the span drift rating are ill, and then completed retesting after improvement work; completing 33 pipe supervision inspections of RATA with the completion rate of 109%, in which P04A pipe of the Public plant of Mailiao #1 plant of Formosa Petrochemical Corp and PB01 pipe of the Public plant of Mailiao #3 plant of Formosa Petrochemical Corp, its nitrogen oxide accuracy were 11.4% in the first quarter of 102 and 101 in the second quarter of 13.07%, although compliance with control standards but significantly higher, belonging to the object that needs to be strengthened inspection; completing 33 pipe inspection of CGA with the completion rate of 100%, in which the measured items of SO2 for P701, SO2 and NOX for PD01, and NOX for PS01; CO for PT01 of the Public plant of Mailiao #1 plant of Formosa Petrochemical Corp; CO for P301 and P501 of the Public plant of Mailiao #2 plant of Formosa Petrochemical Corp; CO for PC01 of the Public plant of Mailiao #3 plant of Formosa Petrochemical Corp; CO for P201 of MAI-LIAO POWER Company, as mentioned above, also belonging to the items that need to be strengthened. Aspects of auditing inspection, all passing rate of the measured items of the monitoring results was 100%, completing 20 pipe inspection testing of Particle /sulfur oxides/nitrogen oxide with the completion rate of 100%; completing 30 pipe inspection testing of RAA with the completion rate of 100%; completing 20 pipe inspection testing of RATA with the completion rate of 100%; in which the measured items of CO for P101 of #1 Formosa Petrochemical Corporation Naphtha Cracking Plant, FLOW for P201 of the Public plant of Mailiao #2 plant of Formosa Petrochemical Corp, CO for PA01 of the Public plant of Mailiao #3 plant of Formosa Petrochemical Corp, the average of difference are greater than the Confidence coefficient, what had been issued notice to ask execute BAF and completed the correction. Flares, counted by the monitoring data uploaded daily and show that gas of flares of Offshore Industrial Parks total flow are 562,981 km3 in 2012, and which based on daily upload of discharge to calculate, the maximum number of working days among the first three for public or private premises were 366 days of #1 plant of Formosa Petrochemical Corp, 337 days of #3 plant of Formosa Petrochemical Corp and 301 days of NAN YA Mailiao PLASTICS General CORP. As to the working days, some of these public or private premises has slightly difference due to the lack of the data uploaded, or the discharge of the day has extremely closing to the specification limit, affecting the result judged; completing 44 pipe of field signal contrast inspection with the completion rate of 100%, in which the test results of Formosa Chemical’s Haihong( plant #3 aromatic hydrocarbon plant) (AE01) is obvious abnormal, what had retested after the plant improved and made into the key inspection objects.
Keyword
Continuous Emission Monitoring System, Relative Accuracy Test Audit, Cylinder Gas Audit
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