環境資源報告成果查詢系統

兼具節能及環保效益之新型發光二極體(LED)的開發

中文摘要 由於目前LED光源存在「藍光」與「眩光」之問題,易對人體健康構成危害,因此,本計畫以超音波合成法與噴霧熱解法製備氧化鉍光觸媒,將其塗佈於LED封裝表面並結合紫外光晶片激發RGB螢光粉,用以改善白光LED在演色性、色溫、出光率、紫外漏光和眩光的整體效能;同時利用氧化鉍之光催化特性,以降低環境中有害污染物(甲醛),達到環境淨化之附加價值,進而設計出可具備健康、安全與環境友善之高效能白光LED光源。 由實驗結果顯示:添加定量的PVP分散劑並於超音波合成裝置下震盪3 hr,可得聚合單斜結晶α-Bi2O3結晶結構。噴霧熱解法之製程中,於不同熱解溫度下(分別為600℃、650℃、700℃和800℃),氧化鉍表面微結構皆呈現球狀結構,其結晶結構為正方晶結構。而由上述製備之觸媒進行紫外光抑制效果之測試,發現兩種方法所備製之氧化鉍觸媒皆有良好的抑制效果,4.72 wt% Bi2O3/PVP-3 h之紫外光抑制效能為95.65%,而9.04 wt% SP700之光觸媒則有97.71%的紫外光抑制效能。 本研究自行參配比例之RGB螢光粉於可見光420~780 nm波段下具有完整的光譜分布,故於20 mA操作電流下操作時,可激發出白光,且其相對色溫為6474K,屬於冷色系之冷色調晝白光,演色指數大於85 CRI,可滿足色彩視度要求較高的照明需求。如直接塗佈本計畫備製之兩種氧化鉍觸媒於LED裸晶上,其於可見光420~780 nm波段下亦有較完整的白光光譜分布,演色指數亦大於85 CRI;若以網版印刷方式將氧化鉍觸媒塗佈於玻璃基材上,隨著氧化鉍劑量的增加,光譜分布於波長400~500 nm之波段相對強度隨之遞減,SP700-2:8之相對色溫落於4186K之中間色系的柔和白色光。不同塗佈方式對眩光之成像效果,以塗佈1:15之SP700氧化鉍劑量於玻璃基材上對於眩光之消除效果為較佳。 環境淨化之測試,以於48小時下進行光催化降解氣相甲醛之研究結果發現,當直接塗佈氧化鉍於LED chip上,對甲醛之去除率分別為18% (Bi2O3/PVP-3 h) 和64% (SP700)。以網版印刷方式塗佈氧化鉍於玻璃基材上,對甲醛之去除率分別為24% (Bi2O3/PVP-3 h) 和70% (SP700)。整體而言,結合氧化鉍光觸媒與紫外光晶片激發RGB螢光粉之白光LED光源能有效抑制紫外漏光,在維持發光二極體色溫及演色性的同時,也能部份減低眩光之影響。除此之外,對於室內甲醛之去除亦可發揮部份功效。惟兼具三種功能之新型白光二極體仍待後續更深入的探討與長期測試才能進一步發展具商業規模及潛能之新世代光源系統。
中文關鍵字 氧化鉍,發光二極體,噴霧熱解法,超音波合成法,室內空氣淨化

基本資訊

專案計畫編號 EPA-100-U1U4-04-002 經費年度 100 計畫經費 2400 千元
專案開始日期 2011/03/22 專案結束日期 2011/11/30 專案主持人 吳俊哲
主辦單位 永續發展室(停用) 承辦人 林燕柔 執行單位 力悠企業股份有限公司

成果下載

類型 檔名 檔案大小 說明
期末報告 EPA-100-U1U4-04-002-公開版.pdf 0MB

The development of novel light emitting diode (LED) for energy-saving and environmental benignity

英文摘要 Since white light emitting diode (LED) has two major disadvantages, including blue-light-emission and glare, it is harmful to the human health. This project was focused on the synthesis of bismuth oxides using ultrasound-assisted hydrothermal and spray pyrolysis technology. The surface on LED module was deposited with bismuth oxide and UV chip was utilized to excite RGB phosphors to improve the color rendering index, color temperature, luminous efficiency, and blue-ray-emission and glare. In addition, bismuth oxide photocatalyst was used to degrade the hazardous indoor air pollutant, such as formaldehyde, to achieve the worth of white LED involving health, safe, and environmental benignity. Two methods were carried out in this project to synthesize bismuth oxides. In the first method, the addition of polymer (PVP) surfactant was beneficial to the size distribution ranging from 100 nm to 1 μm by using ultrasound-assisted hydrothermal preparation. After 3 hours of reaction course, the size of bismuth oxide was the smallest and the monoclinic α-Bi2O3 was thus formed. Under different thermal decomposition temperatures used such as 600, 650, 700, and 800℃ by spray pyrolysis, spherical structure and tetragonal β-Bi2O3 was substantially observed. According to the UV-ray inhibition tests, it showed that the UV inhibition effects for 4.72 wt% Bi2O3/PVP-3 h and 9.04 wt% SP700 could be 95.65% and 97.71%, respectively. This result has demonstrated that bismuth oxides as synthesized have excellent inhibition of UV light from LEDs.。 The spectral distribution of RGB phosphor self-mixed in the research was relatively complete in the wavelength from 420 to 780 nm and 20 mA of operational current could produce white light. In the regards, 6474K of the correlated color temperature represented cold white LEDs and the color rendering index was calculated more than 85 CRI which might meet the requirement of high color resolution. When bismuth oxide prepared by different routes was directly deposited on the surface of LED chip, the normal spectra distribution of white light was still figured out. If web printing technique was adopted to coat bismuth oxide film on the substrate surface of LED module, the increase in bismuth oxide contents would significantly reduce the intensity of emitting light within the wavelength of 400 to 500 nm. The use of SP700-2:8 could make the color temperature fall in 4186k that prefers a soft white light. In addition, deposition of bismuth oxide using SP700-1:15 exhibited the best efficiency on reducing glare light compared with the other processes. The removal rates of formaldehyde were 18% (Bi2O3/PVP-3 h) and 64% (SP700), respectively, using bismuth oxide catalyst directly coated on the LED chip of RGB phosphor after 48 hours of reaction course. Using web printing to deposit bismuth oxide on the substrate surface, it was found that formaldehyde was degraded about 24% (Bi2O3/PVP-3 h) and 70% (SP700), respectively. Based on these results, the white LEDs coated with bismuth oxide catalyst synthesized either by ultrasound or spray pyrolysis has promising efficiency on UV light inhibition and the reduction of LED glare as well. Nevertheless, the removal of indoor formaldehyde still needs further assessment and improvement for achieving better functions that could meet the novelty of next-generation lighting system.
英文關鍵字 Bismuth oxides, Light emitting diode, Spray pyrolysis, Ultrasound-assisted preparation, Indoor air purification