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高效率廢輪胎外胎處理技術

中文摘要 本計畫為高效率廢輪胎外胎處理技術開發,針對廢汽車外胎橡膠開發一高效率連續解鏈再生製程,以高值循環應用廢汽車輪胎,將其再生資源化利用。計畫中進行新型解鏈劑開發、廢輪胎橡膠再生製程設計與模擬及輪胎再生橡膠高值化應用評估。在新型解鏈劑開發部分,(1)完成聚異戊二烯解鏈劑之化學結構設計與合成2種,所合成解鏈劑分子量Mn ≦ 20000 Da(GPC),末端官能化為硫醇基(FTIR與NMR);(2)以田口實驗設計法完成新型解鏈劑配方組成設計與解鏈評估(批次式) 27組,符合計畫查核點目標。在再生製程設計與模擬部分,透過分子斷鏈模擬,建立評估廢輪胎中分子斷鏈模型3種(包含C-C、 C-S與S-S等鍵能),將分子模擬所得到的溫度與剪切等資訊轉換成螺桿設計之依據,產出製程設計圖1組,依照模擬設計出的螺桿組態設計圖,組合出雙螺桿製程1套與廢氣處理裝置一套,符合計畫查核點目標。再生橡膠應用評估,使用所建立的雙螺桿製程設備進行廢輪胎解鏈再生實驗驗證,由實驗結果可知,再生橡膠門尼黏度為37.6,Sol component content為39.2 %,再生橡膠硫化交聯後,抗拉強度可達129 Kg/cm2,伸長率可達400.5 %,符合計畫目標規格需求。利用產出的再生膠與新膠進行摻配,當再生膠含量為30 wt%時,摻配橡膠抗拉強度為15.3 MPa,伸長率為508 %,撕裂強度為26.1 KN/m,表面硬度(Shore A)為61,符合計畫查核點目標。本計畫所建立廢汽車橡膠再生製程技術,可促進國內相關業者技術升級,提高廢汽車輪胎橡膠處理效率,高值化產出的再生橡膠,提供國內廢汽車輪胎一有效的去化管道。
中文關鍵字 廢輪胎、押出機、再生膠

基本資訊

專案計畫編號 EPA-106-XA04 經費年度 106 計畫經費 3500 千元
專案開始日期 2017/01/01 專案結束日期 2017/11/30 專案主持人 吳建邦
主辦單位 回收基管會 承辦人 廖保雲 執行單位 財團法人工業技術研究院

成果下載

類型 檔名 檔案大小 說明
期末報告 高效率廢輪胎外胎處理技術.pdf 2MB 期末報告

Development of high efficiency waste tire rubber recycling technology

英文摘要 Around the world it was estimated that about 30 million tons of tyre waste were generated per year, and 120 thousand tons of them were generated in Taiwan. In 1989, the Environmental Protection Agency (EPA) promoted the recycling of scrapped tires, taking back over 100,000 tons of waste tires. Of these, following crushing, 60 percent of the waste tires were provided to four enterprises, including Yuen Foong Yu Group and Taiwan Cogeneration Corp., as supplementary fuel. However, as burned tires produce five times the amount of sulfur oxides than bituminous coal, manufacturers have greatly reduced their use in recent years due to air pollution concerns. This has resulted in an oversupply of discarded tires in Taiwan. The goal of this project is to develop a continuous process for waste tire rubber devulcanization in an extruder. This process contains two kinds of recycling procedures. In the first procedure, waste tire rubber was mechanically broken down to lower molecular weight by high shearing forces generated from screw rotation in a twin-screw extruder. The mechanism of this reclaiming procedure is the selective scission of cross-links between weak S-S bonds by mechanical shear stress. Additionally, molecular simulation, computational fluid dynamics simulation (CFD), and twin-screw design software were used to accelerate and optimize every details in the developing continuous de-vulcanization process. The checkpoints of the reclaimed waste tyre rubber were exhibited by the accredited standard methods, as followings: (1)Sol component content is 39.2 %;(2) Mooney Viscosity ML (1+4)100°C is 37.6;(3)Tensile strength is 129 Kg/cm2, and (4)Elongation at break is 400.5 % which attain to the project objective. The reclaimed waste tyre rubber were formulated with virgin rubber (30/70 wt% ratio) and re-cured successfully. The checkpoints of the cured blends were exhibited by the accredited standard methods, as followings: (1)Hardness (Shore A) is 61;(2)Ultimate Tensile Strength is 15.3 MPa;(3)Tear strength is 26.1 KN/m, and (5)Elongation at break is 508 % which attain to the project objective.
英文關鍵字 waste tire, extruder, reclaimed rubber