環境資源報告成果查詢系統

以醇解法回收車用廢泡棉

中文摘要 台灣近幾年來經濟迅速成長,全國人口與生活水準大幅提升,汽車及機車成為我國國人必備之交通工具,國內廢機動車輛回收數量有逐年增加之趨勢,而廢機動車輛經回收後,仍有部分非金屬物質,如廢泡棉,因體積較大,價格較低,故過去都以直接粉碎送往焚化爐及掩埋場處理,但因現有焚化爐與掩埋場處理量能有限,因此若能回收再利用,提升其環境價值,對於廢棄物資源化亦有重大效益。 本研究已進行車用廢泡棉採集,分別進行密度、熱值分析、三成份分析,本研究車種來源為台產日系汽車,其中包括TOYOTA、NISSAN、MITSUBISHI,及進口BMW及BENZ,車用廢泡棉熱值普遍在7000 kcal/kg以上,具有高熱值的特性。 在醇解反應中隨著各泡棉種類的不同,可達到70%以上的回收率,且反應時間及醇解液的增加可提高氫氧基質,高氫氧基值之液態醇解產物將可與異氰酸酯反應再製成PU樹脂。 另以不同醇解之廢泡棉醇解液與異氰酸酯進行反應,合成木材PU塗料,探討不同醇解產物薄膜之性質,從結果來看塗膜的耐衝擊性都相對來得較高,塗膜在木材上以快速變形而不出現開裂或脫落的能力都較佳,在耐磨性上也有較佳的表現能力,塗膜在受到外力後的損耗率都較低。 另進行醇解工廠的規模設計,若以粗甘油作為醇解試劑則年收益為5.2億元。顯示所回收醇解後之多元醇對於未來投入塗料市場或是PU製造相關市場都是前景可期。
中文關鍵字 廢泡棉,醇解,木材塗料,回收再利用

基本資訊

專案計畫編號 EPA-108-XB01 經費年度 108 計畫經費 2000 千元
專案開始日期 2019/01/01 專案結束日期 2019/11/30 專案主持人 柯淳涵
主辦單位 回收基管會 承辦人 苑守成 執行單位 國立臺灣大學森林環境暨資源學系

成果下載

類型 檔名 檔案大小 說明
期末報告 108基管會ASR期末報告定稿-1231.pdf 14MB

Glycolysis of recycling waste PU foam from automobile shredder residue

英文摘要 Taiwan ’s economy has grown rapidly in recent years, and the country ’s population and living standards have greatly increased. Cars and locomotives have become essential means of transportation for Chinese people. The number of domestic waste motor vehicles is increasing year after year. After recycling, there are still some Non-metallic materials, such as waste foam, are large in size and low in price. In the past, they were directly crushed and sent to incinerators and landfills for treatment. However, the existing incinerators and landfills have limited processing capacity. Recycling and enhancing its environmental value also have significant benefits for the recycling of waste. This research has carried out the collection of automotive waste foam. The density, heat value analysis, and three-component analysis have been carried out. The source of the research vehicle is Taiwan-made Japanese cars, including TOYOTA, NISSAN, MITSUBISHI, and imported BMW and BENZ. The calorific value of foam is generally above 7000 kcal / kg, which has the characteristics of high calorific value and can be made into derivative fuel RDF in the future. With the different types of foam in the alcoholysis reaction, a recovery rate of more than 70% can be achieved, and the increase in the reaction time and the alcoholysis solution can improve the hydroxyl group properties. React with isocyanate to make PU resin. In addition, the waste alcohol foaming solution of different alcoholysis was reacted with isocyanate to synthesize PU coating for wood. The properties of different alcoholysis films were discussed. From the result, the impact resistance of the coating film was relatively high. The ability of the film to quickly deform without cracking or peeling on the wood is better, and it also has better performance in terms of abrasion resistance. The loss rate of the coating film after receiving external force is low. In addition, the scale design of the alcoholysis plant was carried out. If crude glycerin was used as the alcoholysis reagent, the annual income would be 520 million yuan. It shows that the recovered alcoholylated polyol is promising for future investment in the coatings market or PU manufacturing related markets.
英文關鍵字 Waste PU, Glycolysis, Wood coating, Recycling