環境資源報告成果查詢系統

高效率廢輪胎橡膠再生循環應用研究

中文摘要 本計畫為高效率廢輪胎橡膠再生循環應用研究,針對廢輪胎橡膠開發一連續式動態解鏈再生技術,並將所產出的再生橡膠進行高值循環應用評估,期解決廢輪胎及輪胎於製程中產生之不良品與廢邊料,造成環境汙染、資源浪費與事業廢棄物處理費用之問題。本年度執行成果如下:1.完成輪胎再生橡膠連續生產製程與品質之穩定性評估,再生膠溶膠含量約為18.3 ~29.9 %、解交鏈程度約為72 %、門尼黏度(ML (1+4)100℃)約為39.3~48.0;並利用ASTM標準方法完成輪胎橡膠解交鏈前後之灰分、碳黑、交鏈密度檢測。2.完成連續生產500kg的再生橡膠再交鏈後之物性評估,密度(Mg/m3)約為1.15、抗拉強度約為9.2-9.6 MPa、伸長率約為314-326 %、抗拉強度保持率約為101-105%,符合CNS 2230再生橡膠規範要求。3.完成連續生產500kg的再生膠與新膠(SBR 1712)進行摻配,再生膠含量比率為10~50 wt%時,摻配橡膠之抗拉強度介於14.7~17.8 MPa,伸長率介於422.7~636.8%,撕裂強度介於23.2~32.9 KN/m,表面硬度(Shore A)約60~62,符合計畫查核點目標。預期本計畫所建立廢輪胎橡膠再生循環製程技術,可促進國內相關業者技術升級,提高廢輪胎橡膠再生處理效率與高值化產出的再生橡膠,提供國內廢輪胎一有效的去化管道。
中文關鍵字 廢輪胎、押出機、再生膠

基本資訊

專案計畫編號 EPA-108-XB06 經費年度 108 計畫經費 1880 千元
專案開始日期 2019/01/01 專案結束日期 2019/11/30 專案主持人 吳志宏
主辦單位 回收基管會 承辦人 呂春珠 執行單位 財團法人工業技術研究院

成果下載

類型 檔名 檔案大小 說明
期末報告 裝訂版_543A80237_108年高效率廢輪胎橡膠再生循環應用研究_1081224.pdf 6MB 高效率廢輪胎橡膠再生循環應用研究期末報告

Devulcanization and cyclic application of waste tire rubber using a twin-screw extruder

英文摘要 The goal of this project is to develop a continuous process for production of reclaimed waste tire rubber using a co-rotating twin screw extruder and evaluate the possibility of recycling waste tire rubber. The project have already reached the following goal:(1). Completed the continuous devulcanization process stability of waste tire rubber, the sol component content is about 18.3-29.9%;decrosslinking degree is about 72 %;mooney viscosity ML (1+4)100°C is about 39.3~48.0, and the ash, carbon black and crosslink density of reclaimed waste tire rubber quality is evaluated with a ASTM standards. (2). Completed the physical properties of continuous devulcanization of the reclaimed rubber re-cured, that the density (Mg/m3) is about 1.15, tensile strength is about 9.2-9.6 MPa, and elongation at break is about 314-326 % which attain to comply with a CNS 2230 requirements. (3). Completed the continuous devulcanization of the reclaimed waste tyre rubber were formulated with virgin rubber (10/90, 20/80, 30/70, 40/60, 50/50 wt% ratio) and re-cured. The checkpoints of the cured blends were exhibited by the accredited standard methods, the hardness (Shore A) is 60~62, tensile strength is 14.7~17.8 MPa, and tear strength is 23.2~32.9 KN/m which attain to the project objective.
英文關鍵字 Waste tire, Extruder, Reclaimed rubber