環境資源報告成果查詢系統

以光學量測技術推動重大污染源空氣污染減量計畫

中文摘要 現今由於國人對生活環境品質高度重視,一般民眾對於工廠排放或逸散廢氣中所含物質,造成人體健康危害影響極為關注,尤其近年來民眾呼吸道疾病,特別是兒童氣喘、上呼吸道過敏比例增加,更是造成民眾對生活周遭環境之空氣污染提出抗議或陳情的主因,甚至不惜採取激烈的圍廠抗爭手段。揮發性有機物(Volatile Organic Compounds,VOCs)的排放不僅是造成大氣中臭氧濃度增加的元兇,更是許多呼吸道、循環系統疾病、腫瘤的成因。因此,環保署大力推動相關揮發性有機物排放之管制,期望減少各類污染源之VOCs排放量,藉以提升民眾生活周遭環境空氣品質。 本計畫執行成果,在支援縣市處理屢遭陳情重大異味陳情事件調查,針對觀音工業區樹林國小校園異味污染物及來源追蹤調查顯示,校園的“酸臭味”主要來自學校西南西風的對苯二甲酸工廠(PTA);其中醋酸的來源疑似製程回收水的貢獻;而對二甲苯氧化反應程序的空氣污染防制設備前端有顯著的溴甲烷、醋酸和乙酸正丙酯(母液回收系統的廢氣),工廠既有防制設備無法有效地去除廢氣中的異味污染物及有害物質。中央警察大學的異味污染及來源調查結果顯示,主要的異味污染物及來源為學校北邊及西北邊的PU合成皮製程使用的有機溶劑–甲苯和二甲基甲醯胺,工廠訪查協談的結果顯示,為工廠的空氣污染防制設備設計和操作維護不當所致。宜蘭龍德工業區附近的異味污染問題,在工業區內工廠改善提升其PTA製程空氣污染防制設備後,附近的酸味已有明顯地下降;但嫘縈製程產生的硫磺味(羰基硫)及二硫化碳則取代PTA製程的醋酸甲酯而成為附近居民陳情異味的主因,本計畫的調查結果顯示,工廠既有的活性碳吸脫附設備可以回收超過99%的二硫化碳,但既有的空氣污染防制設備在處理二硫化碳的過程中反而水解產生羰基硫,而吸脫附設備對於羰基硫的處理效率仍然不足,導致大部份的羰基硫排入大氣中造成下風處的異味污染。 在減量協談及污染改善,針對觀音工業區內樹林國小校園的主要異味貢獻來源的PTA廠,本計畫會同環保署、桃園市環保局進廠說明調查結果,分析其主要的異味污染物來源應和製程使用的“水”有關,工廠將進一步地分析檢測其製程用水中的VOCs成分和濃度,以確認影響的範圍並作為後續的改善策略研擬之參考依據,至於對-二甲苯氧化反應製造對苯二甲酸程序的廢氣處理設備,將透過後續其他對苯二甲酸製程的整合討論會議,探討PTA製程的空氣污染防制設備的適用性及最佳化設備,作為後續改善的參考依據。在石化製程燃燒設備之排氣組成調查,本年度選定六輕工業區北邊的麥寮區內工廠進行10根加熱焚化設備之排放管道的量測調查,於量測所有工廠之排放管道中僅有D01廠的燃燒副產物可能和酸味有相關性,因其收受的廢棄物種類變異太大,因此在燃燒溫度方面較難控制,加上含氮或硫的廢棄物,廢棄物的濕度等等因素,導致燃燒機的燃燒溫度降低而產生多種異味污染物的有害空氣污染物。六輕工業區北邊麥寮製程區的加熱焚化設備排放管道的量測結果,本計畫亦到各廠做量測結果說明,其中D01廠承諾提升其流體化床焚化爐的燃燒溫度,以減少因為低燃燒溫度產生的不完全燃燒的酸性副產物;其他製程廠也將進一步檢視其焚化加熱設備的燃燒溫度設定,並更嚴謹地管控其投入焚化燃燒的廢棄物或燃料類別,以降低可能產生的高異味燃燒副產物。在辦理不明空氣污染來源追蹤調查技術移轉訓練會議,本年度總共完成5場次的技術移轉訓練,參與人數共277人次。 在國內表面塗裝相關行業之揮發性有機物排放調查,完成彙整近3年國內表面塗裝相關製程空污費申報之VOCs排放量,其中尚無行業別法規且VOCs排放量前三大者,分別為「金屬表面塗裝程序(占19.2%)」、「凹版印刷作業程序(占13.0%)」和「塑膠品塗裝程序(占11.0%)」。另完成三種表面塗裝相關行業,共42家工廠之背景資料調查,包含凹版印刷作業、金屬表面塗裝作業和塑膠品表面塗裝作業各14家,在集氣設施部分,各有凹版印刷作業(10家)、金屬表塗(11家)、塑膠品表塗(11家)為包圍型氣罩(塑膠圍幕)或密閉隔間(集氣效率80~90%);在防制設備部分,各有凹版印刷作業(10家)、金屬表塗(6家)、塑膠品表塗(2家)為使用焚化設備(沸石濃縮轉輪+蓄熱式焚化爐、廢氣焚化爐、觸媒焚化爐等),其餘為使用洗滌塔或活性碳吸附裝置。三種表面塗裝相關行業,共42家工廠,因應未來制定三種表面塗裝行業別法規管制之後,各表面塗裝行業之揮發性有機物減量效益估算結果,其中14家凹版印刷作業工廠可減量154.19公噸/年;14家金屬表面塗裝工廠可減量86.10公噸/年;14家塑膠品表面塗裝工廠可減量228.87公噸/年。此外,本計畫完成編撰「金屬表面塗裝程序與膠帶製造業之VOCs減量改善指引手冊」,編撰內容包含(1)產業概況、(2)製程生產流程和VOCs廢氣排放特性說明、(3)製程集排氣改善和(4)揮發性有機物減量改善,藉以提供表面塗裝相關行業業者,作為揮發性有機物排放減量改善之參考。 在工業區綜合廢(污)水處理廠之VOCs排放特性調查,完成10座工業區綜合廢(污)水處理廠之背景資料調查作業,可持續聞到異味之工業區綜合廢水處理廠僅彰濱工業區(鹿港區),主要為電鍍廢水之味道,但皆屬輕度異味(廢水+污泥味道),其中7座工業區綜合廢水處理廠鄰近有住家。另綜整3年度10座工業區綜合廢水處理廠之進流水單元、曝氣池單元及污泥處理單元廢水水中VOCs濃度及液面上空氣中VOCs濃度檢測結果,其中進流水水中VOCs濃度為0.004~<1.050 mg/L,液面上空氣中為0.47~7.37 ppm;曝氣池廢水中VOCs濃度為0~<0.658 mg/L,液面上空氣中為0.02~6.03 ppm;污泥處理單元廢水中VOCs濃度為0~<0.630 mg/L,液面上空氣中為0.01~0.82 ppm,顯示進流水單元和曝氣池單元仍有較高濃度的VOCs。此外,本計畫依據調查及相關檢測結果,提出「揮發性有機物空氣污染管制及排放標準」中第七章廢水處理設施規定之建議修訂內容。 在研擬公私場所之空氣污染突發事故緊急應變措施管理辦法,本計畫協助制訂「空氣污染突發事故緊急應變措施計畫及警告通知作業辦法(草案)」,共計11條條文內容,於108年5月28日完成草案預告作業,並協助辦理1場次研商會議及1場次公聽會,彙整且參酌產官學界建議修正草案內容,於108年9月9日已正式公告施行。在評估建立災防告警細胞廣播機制之可行性,完成彙整內政部消防署之「防救災訊息服務平臺」中災防告警細胞廣播機制與其他災防警示方式等2項功能相關資料,並評估2項功能之涵蓋範圍、媒體特性、媒體限制、訊息發布者可操作對象等,本計畫建議使用平臺中有線電視和廣播發布空氣品質惡化警告訊息。在辦理辦理2場次說明會或教育訓練,完成辦理2場次「空氣污染突發事故措施計畫暨空污監檢測儀器介紹」說明會(臺北和高雄場),共259人參與;另完成辦理3場次「防救災訊息服務平臺使用教學與ALOHA模擬分析操作」教育訓練(臺北、臺中和高雄場),參與訓練人員共71人。
中文關鍵字 重大污染源、揮發性有機物、光學量測技術

基本資訊

專案計畫編號 EPA-108-FA12-03-A074 經費年度 108 計畫經費 14900 千元
專案開始日期 2019/01/29 專案結束日期 2019/12/31 專案主持人 張寶額
主辦單位 空保處 承辦人 劉俐君 執行單位 工業技術研究院

成果下載

類型 檔名 檔案大小 說明
期末報告 108年以光學量測技術推動重大污染源空氣污染減量計畫期末報告定稿本.pdf 56MB

The plan for audit and control of air pollutant missions from major sources and investigate of optical measurement technology

英文摘要 In recent years, environmental pollution issues related to the (fugitive) emissions from factories have gained a great deal of attentions from the general public, as people are aware of the potential adverse health effect that might affect their quality of life. With the increasing susceptibility of respiratory illnesses, such as children’s asthma or upper respiratory trait diseases, the figures of environmental nuisance complaints has been increasing at an unprecedented rate in recent years. The emission of volatile organic compounds (VOCs) not only contributes to the formation of ground level ozone and various air contaminants, but also triggers a variety of health problems, including respiratory illness, circulation diseases, or even malignant tumors. For these reasons, Taiwan Environmental Protection Administration (TEPA) has applied several air pollution control strategies, such as permit system, emission standards, fugitive emission control, and economic incentives, on stationary sources to reduce VOCs emission and improve air quality. The result of this project is for supporting the investigation of the continuous complaints received by the county and city authorities regarding the major odor incident. According to the investigation on the odorous pollutant in the campus of the Shulin Elementary School in the Guanyin Industrial Park and the sources of pollutions, the "sour and stinky smell" in the campus mainly came from the terephthalic acid plant (PTA) which was carried by the west south-west wind. The source of acetic acid is suspected to be contributed from the recovery of process water, while the front of the air pollution prevention facility for the para-xylene oxidation reaction process contained significant amount of methyl bromide, acetic acid, and n-propyl acetate (the exhaust gas of mother liquor recovery system). The existing air pollution prevention facility in the plant cannot effectively remove odorous pollutants and harmful substances in exhaust gas. According to the investigation of odorous pollutants and their sources for the Central Police University, the major odorous pollutants originated from toluene and dimethylformamide, which are the organic solvents used in the PU synthetic leather manufacturing process, located in the north and north-west of the University. According to the results of the field survey, the pollution was caused by the improper design, operation and maintenance of the air pollution prevention facility in the plant. As for the odor pollution problem near the Yilan Loung Te Industrial Park, after the plants in the Industrial Park improved their air pollution prevention facilities for the PTA process, the sour smell around the area has decreased significantly. However, the odor of sulfur (carbonyl sulfur) and carbon disulfide produced by the Rayon process has replaced the odor of methyl acetate in the PTA process, becoming the major odor complained by the local residents. According to the result of investigation performed in this project, the existing activated carbon adsorption/desorption equipment in the plant can recover more than 99% of carbon disulfide. However, in the process of treating carbon disulfide, the existing air pollution prevention facility caused hydrolysis of the carbon disulfide, producing carbonyl sulfur, while the carbonyl sulfur treatment efficiency of the adsorption/desorption equipment was low, causing most of the carbonyl sulfur to be discharged into the atmosphere and resulting in the odorous pollution at the downwind. With regards to volume reduction and pollution improvement, for the PTA plant which contributed the major odor in the campus of the Shulin Elementary School in the Guanyin Industrial Park, this project has invited the Environmental Protection Administration and the Department of Environmental Protection, Taoyuan to visit the PTA plant and explain the investigation results, which suggested that the major odorous pollutants were related to the "water" used in the manufacturing process. The plant further analyzed the VOCs composition and concentrations in the process water to confirm the scope of the impact and use them as the reference to come up with subsequent improvement strategies. As for the exhaust gas treatment equipment for the production of terephthalic acid via the para-xylene oxidation reaction, we will discuss the applicability and the optimization of equipment for the air pollution prevention facility for the PTA process through subsequent integration discussion meetings of other terephthalic acid processes, which will serve as the reference for subsequent improvement. In the investigation of the composition of the petrochemical process combustion equipment exhaust gas, 10 discharge pipes of the incineration equipment in the Mailiao Process Area on the north side of the Sixth Naphtha Cracker Industrial Park were selected to carry out the measurement this year. Among the plants measured, only the combustion by-products generated by the resource recycling plant is related to the sour smell. Due to the wide range of wastes received by the recycling plant, it is difficult to control its combustion temperature. Moreover, due to the nitrogen or sulfur-containing waste as well as the moisture of the waste, the combustion temperature was reduced, which produced various odorous and harmful air pollutants. With regards to the measurement results of the discharge pipes of the thermal incineration equipment in the Mailiao Process Area on the north side of the Sixth Naphtha Cracker Industrial Park, this project also visited various plants to explain about the measurement results. During the visit, the resource recycling plant promised to increase the combustion temperature of its fluidized bed incinerator, reducing the generation of acidic by-products due to incomplete combustion at low temperature. Other processing plants also agreed to further review the combustion temperature settings of their incineration equipment, and pay more attention to the types of waste or fuel used for incineration, reducing the chances of generating combustion by-products with unpleasant smell. As for the training of techniques for investigating unknown air pollutants, a total of 5 technical transfer training classes were organized this year, with a total of 277 participants. In the investigation of VOCs (volatile organic compounds) emission for domestic surface coating industry, a summary of the VOCs emissions based on the air pollution charges for the domestic surface coating related processes in the past 3 years was completed. Currently, there is no industry-related regulation and the top three VOCs emissions are "metal surface coating procedures (19.2%)", "gravure printing operation procedures (13.0%)" and "plastic product coating procedures (11.0%)". In addition, the background surveys of 42 companies in three surface coating-related businesses was completed; 14 companies in each of the following three businesses, namely gravure printing operations, metal surface coating operations, and plastic product surface coating operations. With regards to gas colleting facility, there are 10, 11 and 11 enclosed air hoods (plastic curtains) or closed compartments (gas collecting efficiency 80 ~ 90%) for gravure printing operations, metal coating operations and plastic product coating operations, respectively. In terms of pollution prevention facility, there are 10, 6 and 2 companies in gravure printing operations, metal surface coating operations and plastic product surface coating operations, respectively that use incineration equipment (zeolite concentrating rotor + regenerative thermal oxidizer, exhaust gas incinerator, catalytic incinerator, etc.), and the rest use scrubbers or activated carbon adsorption equipment. For the 42 companies in the three surface coating-related businesses, in responding to the establishment the industry-specific regulations in the future and based on the estimated results of VOCs reduction benefits in each surface coating business, the 14 gravure printing companies can reduce 154.19 metric tons of VOCs per year; the 14 metal surface coating companies can reduce 86.10 metric tons of VOCs per year; and the 14 plastic product surface coating companies can reduce 228.87 metric tons of VOCs per year. In addition, the compilation of the "Guidebook for VOCs Reduction and Improvement for Metal Surface Coating Processes and Tape Manufacturing Industry" was completed. The contents of the Guidebook include (1) industry overview, (2) manufacturing process and VOCs exhaust gas emission characteristics, (3) process gas collection/emission improvement, and (4) VOCs reduction improvement, serving as the reference for surface coating related businesses in reducing VOCs emission. For the investigation on VOCs emission characteristics of general wastewater (sewage) treatment plants in industrial parks, the background investigation of 10 general wastewater treatment plants in industrial parks was completed. The only general wastewater treatment plant which still exhibits the unpleasant odor is the one in Changhua Coastal Park (Lugang District). The odor is mainly the smell of electroplating wastewater. In terms of the intensity of the odor, the odor is considered a mild odor (wastewater + sludge smell). As for the neighboring residents, there are 7 general wastewater treatment plants in industrial parks which have residents nearby, while the other 3 general wastewater treatment plants have no residents in the immediate vicinity. Furthermore, according to the summary of the wastewater VOCs concentration and wastewater surface VOCs concentration for the the influent water units, the aeration tank units, and the sludge treatment units in the 10 general wastewater water treatment plants in industrial parks, the VOCs concentration in influent water was 0.004 ~ <1.050 mg / L and that above the water surface was 0.47 ~ 7.37 ppm; the VOCs concentration in the wastewater of the aeration tank was 0 ~ <0.658 mg / L and that above the wastewater surface was 0.02 ~ 6.03 ppm; and the VOCs concentration in the wastewater of the sludge treatment unit was 0 ~ <0.630 mg / L and that above the wastewater surface was 0.01 ~ 0.82 ppm. This suggests that the influent water unit and the aeration tank unit still have relatively high concentration of VOCs. In addition, based on the survey and related testing results, the amendment to Chapter 7 of the Wastewater Treatment Facility Regulations in the "Volatile Organic Compounds Air Pollution Control and Discharge Standards" was proposed. In the process of developing emergency response measures for air pollution emergencies in public and private places, this project assists in proposing the “Emergency Response Measures and Warning Notification Operations for Air Pollution Incidents (Draft)”, which contain a total of 11 articles. The preliminary notice of the draft was completed on May 28, 2019. The project also assisted in conducting one seminar and one public hearing, summarizing the suggestions and recommendations from the industry, government, and academia for amending the Draft. It was officially announced on September 9, 2019 for implementation. In the feasibility assessment for establishing disaster prevention public warning system (cell broadcast), the information related to disaster prevention public warning system and other disaster prevention warning methods in the "Disaster Prevention Information Service Platform" of the National Fire Agency of the Ministry of the Interior have been compiled. Moreover, the scope, media characteristics, media restrictions, message publishers and the targets to be operated on for the two functions mentioned above were evaluated. This project recommends the use of cable TV and radio in the platform to issue air quality deterioration warning messages. In terms of the seminars and trainings, a total of 259 people participated in the two seminars for the "Air Pollution Emergency Measures and Air Pollution Monitoring Equipment Introduction" (one in Taipei and one in Kaohsiung). In addition, 71 people participated in the three training sessions for the "Disaster Prevention & Rescue Information Service Platform Operation Training and ALOHA Simulation & Analysis Operation " (one in Taipei, one in Taichung, and one in Kaohsiung).
英文關鍵字 Major Stationary Source, Volatile Organic Compounds, Optical Monitoring Technique