環境資源報告成果查詢系統

以廢棄輪胎碳黑製備柱狀活性碳之技術

中文摘要 本計畫為轉化廢輪胎回收碳黑製成成型活性碳的運用研究,進行將廢輪胎經熱裂解產生的回收碳黑製成高吸附效能柱狀活性碳材技術與運用於工業上製程尾氣排放之廢氣處理的可行性評估,用以有效解決大量廢輪胎去化的困境,同時運用於工業廢氣捕捉運用。本計畫執行成果如下: 1.完成廢輪胎回收碳黑性質解析,分析結果顯示回收碳黑性質接近一般碳黑,唯其灰分比例偏高(16-18%),製成高硬度與高比表面積活性碳具挑戰性。2.完成柱狀活性碳各製程步驟技術的評估,包含捏合團料的粉體配方調控、碳黑粉體的脫灰前處理以及碳化、活化條件的探討與優化。經適當製程條件處理,可將回收碳黑製成具有強度(硬度50N以上)、具高吸附效能之孔洞特性(比表面積1200-1300m2/g)且富含中孔結構的柱狀活性碳。3.完成自製活性碳對溶劑氣(以甲苯為例)的吸附率及循環吸附的工作能力進行測試驗證,結果顯示所製成的活性碳材可在飽和甲苯溶劑氣濃度下達到~45%的吸附率,而在工業界之半導體電子廠內,尾氣排放處理所應用之柱狀活性碳規格為甲苯濃度6000ppm之溶劑氣處理條件下亦有30%的吸附率,其吸附效能得以滿足工業上應用之柱狀活性碳性質。上述計畫成果均符合畫目標,此外初步製程成本約在38-46NTD/kg,其中原料佔:75 %,水、電能耗佔 10%,廢棄物處理佔10 %,管理費佔5 %,具有商業運用價值與潛力。台灣的廢輪胎每年約有12萬公噸,目前再利用方法為裂解成燃料油及碳黑,使用量仍有限。而國內活性碳需求量達1.5萬噸, 預期本計畫所建立之廢輪胎碳黑製成柱狀活性碳之技術,將可達到萬噸級的廢輪胎去除量,同時可提高國內廢輪胎回收碳黑50 %以上的產業價值。並有機會切入目前國內中階活性碳材市場,提供國內廢輪胎一有效去化管道。
中文關鍵字 碳黑、輪胎裂解、活性碳

基本資訊

專案計畫編號 EPA-109-XB08 經費年度 109 計畫經費 1100 千元
專案開始日期 2020/02/01 專案結束日期 2020/11/30 專案主持人 陳朝煌
主辦單位 回收基管會 承辦人 楊百洲 執行單位 工業技術研究院

成果下載

類型 檔名 檔案大小 說明
期末報告 EPA-109-XB08-FINAL.pdf 3MB

Technology for preparing cylindrical activated carbon from waste tire carbon black

英文摘要 This project is the application study of converting carbon black from waste tire to pillar activated carbon. The study evaluated the feasibility of fabricating high specific surface area pillar activated carbon from the carbon black made from the waste tire pyrolysis, and its ability of VOCs adsorption from industrial exhaust. The project is conducted in order to find a way to dispose waste tire massively and apply the product in the field of VOCs capture in the exhauted gases. The key results of the project is listed as followed: 1. The properties of recycled carbon black is close to that of commercial carbon black except that the ash content is signigicantlly higher (16-18%). With such high content of ash in the recycled carbon black, it is changllengin to make the activated carbon with high specific surface area and enough mechanical strength. 2. The results of the study showed that by proper kneading recipe and process, good control of carbonization and activation process with poper de-ash prtreatment, the pyrolysis carbon black could be turned into pillar active carbon with comparable quality to commercial products. The hardness of the activated carbon could is ≥50N while the specific surface area could reach between 1200-1300m2/g with majority of mesoporous stucture. 3. The tolune adosriton test showed that the prepared activated carbon reached 45% and 30% with saturated concerntaion and 6000ppm toluene repetively at room temperature. It should be noted that 6000ppm is the common VOC concentration standard for exhuast in the semiconductor frabrication. The results met the project target, and suggested that the performance of the activated carbon prepared by the pyrolysis carbon balck is close to commercial products and could be used industirally. Also, the prelimaniary production cost was estimated to be in the range of 38-46 NTD/kg (raw material:80%, utilities: 10%, waste handling fee: 10%, G&A: 5%), showing potential to be commerized. 120 thousands of waster tires are produced annualy in Taiwan, and the current handling ways are still insufficient to dispose them. The market size of activated carbon in Taiwan are 15 thousands tons per year. By converting recycled carbon black from waste tire to activated carbon, potentially diposing waste tire in the sacle of 10 thousand tons/year amd increasing the value of the recycled carbon black is possible. The expected benefit of the technology built in the project is to increase the value of the recycled carbon black by entering the medium-classs activated carbon market and to dispose the dometic waste tire effectively.
英文關鍵字 carbon black, pyrolysis of wasted tire, activated carbon