Name of Project:Examination and Auditing Inspection Project for Functions of Continuous Emission Monitoring System (CEMS) of Fixed Pollution Source for 95 year
Fam-Mei Technology Enterprise Co., Ltd.
Host of Project: Hung-Jung Tsai
Manager of Project: Huei-Li Li
Abstract
This project attained the tasks and inspection in accordance with labor purchase contract since on 4th,August,2006 till on 3rd, August,2007,The progress attainment was 100%.The task progress was shown in Table 1.The execution results are stated as below.
Table 1 Task progress and attainment rate statement (1/2)
NO Task Progress Attainment rate
1 Edit standard operating process 1 completed 100%
2 Inspection of Relative Accuracy Test Audit(RATA) 14 pipe completed 100%
3 Inspection of Opacity(OP) 14 pipe completed 100%
4 Inspection of Cylinder Gas Audit(CGA) 14 pipe completed 100%
5 Particulate pollution test for Emission Pipe 9 pipe completed 100%
6 Inspection of CEMS Signaling Than 13 pipe completed 100%
7 Order-compliance check 9 completed 100%
8 Evaluation System and Counseling Improve Operations 9 completed 100%
9 Monitoring noise of the environment and traffic 96 point-times completed 100%
10 Review of the internet connection report 12 month completed 100%
11 Copied and Built the internet connection data 12 month completed 100%
12 Safeguard website 12 month completed 100%
13 Exposure rate of environmental protection news 3 dispatches release accomplished completed 100%
Table 1 Task progress and attainment rate statement(2/2)
NO Task Progress Attainment rate
14 Order statement meeting 2 meeting completed 100%
15 Flue Test (NOx, SO2 and Particle) 10 pipe completed 100%
16 Equipment element test 3000 point-times completed 100%
17 Inspection and test of the public and private sites with liquid fuel 25 completed 100%
18 Inspection and test of the non-toluene hydrocarbon compound(NMHC) 12 pipe completed 100%
19 Odor pollution test 30 point-times 100%
20 Heavy-metal test for Emission Pipe 2 pipe completed 100%
21 Dioxin test(Emission Pipe or Peripheral boundary) 6 completed 100%
22 Technology transfer 1 100%
The execution result statement
1. The Continuous Emission Monitoring System inspection and edited quality assurance standard operating process:The quality assurance standard operating processes have finished. The result include:
(1)Increased the Basic information of Continuous Emission Monitoring System of Yong kang Incinerator.
(2)Check every procedure appear so as to the regulations type.
(3)Increased the checking procedure for software.
2. The Continuous Emission Monitoring System function inspection
The Relative Accuracy Test Audit(RATA) inspection was done in 14 pipe. There were 2 pipe unconformable emissions standards. In 14 pipe of Cylinder Gas Audit(CGA),Among them the checking rate is 100%, Among them all conformed emissions standards. In 14 pipe of Opacity(OP),was obtained 100% of qualification rate. Particle inspection was completed for 9 pipe, and it was obtained 100% of qualification rate too. In CEMS Signaling Than inspection, was obtained 100% of qualification rate. Above the result inspection were converged and analyze, in order to prove the data accuracy and availability of the monitoring instruments .The inspection result and qualification rate of the Continuous Emission Monitoring System was shown on Table 1.
Table 2
(95) The inspection result and qualification rate of the Continuous Emission Monitoring System
Total RATA OP CGA
SO2 NOX O2 Flow low medium high SO2 NOX O2
1st 2nd 1st 2nd 1st 2nd
Check- times 14 14 14 14 15 15 15 14 14 14 14 14 14
Qualified -times 13 12 13 13 15 15 15 14 14 14 14 14 14
Qualified rate 93% 86% 93% 93% 100% 100% 100% 100% 100% 100% 100% 100% 100%
3. Factory inspection
The inspection and patrol operations on leading 9 factories with Order-compliance check. The inspection was engaged concerning deficiency and improvement condition was keep on inspecting. All the data and will be set in the fixed air pollution source management information system, Environment Protection Administration. In Evaluation System, we also invited 4 scholar experts to carry out this job. There were much deficiency belong to Yong Kang incinerator. And it was also cataloged multiplicity inspection and Counseling list.
4. Flue Test operation
The flue test of stationary pollution source was done including ,10 pipe of NOx, SO2 and Particle; and 3000 point of equipment element; and 12 pipe of NMHC; and 2 pipe of Heavy-metal; and 25 families factory with liquid fuel.
The odor patrol of 36 point was accomplished, only 41.7% qualification rate achievement. The proportion of industries producing odor pollution source pertained primarily to plastic manufacturing industries, secondarily to leather and fur industries.
The dioxin test of 5 factories with 6 emission Pipe and 15 point peripheral boundary was accomplished. And both of them were administering on the same time. we hope to make sure of this to understand, it cause the pollution of the nearby environment hard at the same time whether regular pollution sources discharges and wears even more, Environmental Protection Agency can is it should discharge source nearby pollute situation, is it wear to be hard to pollute effect made to defend to reach to grasp even more。
Table 3 The result of Flue Test operation
FLUE TEST ITEM Goal Achieves Achieving rate Qualified Qualified
rate
Test of NOx, SO2 and Particle 10 10 100% 10 100%
Public and private sites with liquid fuel of sulfurium 25 25 100% 24 96%
Test of the Equipment Element test 3000 3000 100% 3000 100%
The non-toluene hydrocarbon test compound(NMHC) 12 12 100% 12 100%
Malodor test 30 30 113% 15 41.7%
Heavy-Metal test 2 2 100% 2 100%
Dioxin test(Emission Pipe) 6 6 100% 6 100%
Dioxin test ( Peripheral boundary )
) 15 15 100% 15 100%
5. Promoted internet function and communication environment
The system was concerning the fire-wall built, system amplify and software upgrade(The standard operating process system was also constructed), inspection result key in the environment information system. It was made website newly to reach the policy convenient for people of the essence.
6. Accuracy and completeness of the internet data
The daily and monthly report was auditing, and the seasonality of efficacious valid hour value of percentage was counted. Air pollutants fee and emissions quantity is same than to the result in every factories. The inspection was engaged concerning the pollution variety, emissions quantity, material usage quantity, product quantity, fuel usage quantity, prevention facility variety and effectiveness, deficiency improvement condition. Inspection and guidance that enabled us to check and find the way for reducing the emissions quantity. We discovered that the main reasons are material-lessening in factories, production-reduction or production-suspension and shutdown, indicating the lessening the emissions quantity cause resulting from the economic factors.
7. In Monitoring noise of the environment and traffic, there were concerning the 3rd and 4th season during 95 year, the 1st and 2nd season during 96 year have done. When it was finished each time, the monitoring result will be upload to the Environmental Protection Administration. We also finished 8 point-times of the pleading from citizens. Relevant achievement appear chapter 6 in this report
8. Other tasks execution result
(1)Promotion events statement meeting
A “The process of semiconductor and photo-electricity is correspondence the order to needed set up the Continuous Emission Monitoring System ”was held on 10/27/2006, aiming at statements for orders, prevention the law of Continuous Emission Monitoring System.
A “The collection of Air pollutants fee” was held on 03/16/2007”, aiming at charged adjustment.
A “Technology of malodor test” was arranged on 07/26/2007, aiming at odor sampling and report auditing.
(2)Environmental protection news
2 articles of environmental protection news were posted, containing refusal to enforced refueling, the meeting performance and brushed the internet-system function up of Bureau of Environmental Protection Tainan Country.
The effects and effectiveness of this plan are that the monitoring facilities governed by quality control and quality assurance systems, as well as the strengthened examination and guidance have indeed improved the factory management mechanism and promoted the workability and utility rate of the monitoring data. The strengthened examination of monthly reports and online quality can improve the transmission environment and ensure the consistency of transmitted data. Under continuous guidance and improvement, the factory management and the accuracy of monitoring data within the county have been technically improved to a great extent. It is also found that the problems caused by software need to be solved by maintenance and improvement. Therefore, strengthened examination and the data examination between bureau-end and factory-end should be carried out. In this way, related software problems can be discovered from time to time. We also assist in the improvement work, promoting and maintaining the quality of the monitoring data and results.